How to Change the Folding Block on Your Aluminium Micro Scooter

The folding block is an essential component of your aluminium Micro scooter, allowing for easy storage and portability. In this guide, we will walk through the step-by-step process of changing the folding block, specifically using the Micro Sprite model as an example. However, the principles apply across the entire aluminium range of scooters.

Understanding the Folding Block

The folding block is responsible for securing the scooter when it is folded, and ensuring it can be easily deployed when needed. Knowing how to replace it can save you time and money, ensuring your scooter remains functional and safe to use.

Tools Required

Before you begin, gather the following tools:

• Two 5mm Allen keys or sockets
• 13mm spanner (if necessary for the plunger)
• Long nose pliers
• Screwdriver
• Container or tray for small parts

Step 1: Removing the Locking Mechanism

To start, you need to remove the locking mechanism from the folding block. Begin by undoing the knob nut located on one side of the hinge. To do this effectively, tighten the knob beforehand to create space for easier access.

As you do this, look for a small C-clip that holds the nut in place. This clip can be a bit fiddly, so take your time to avoid losing it. After removing the clip, you can unscrew the knob and take out the locking clamp along with the spring and plunger, which we will discuss later.

Step 2: Removing the Pivot Axle

Next, you will need to remove the pivot axle. This requires the two 5mm Allen keys. The pivot axle consists of a two-piece bolt system that locks together. While it may not feel overly tight, it is crucial to remember that these bolts must be secure enough to allow the folding mechanism to function correctly.

Once you have loosened the bolts, push the button to separate the two pieces of the pivot axle. Set these parts aside for the moment.

Step 3: Detaching the Folding Block

With the pivot axle removed, you can now detach the folding block from the scooter deck. If your model has a kickstand, you will find two 4mm bolts on one side and a 5mm bolt on the other. Remove these bolts carefully.

Note that different models may have varying configurations with either three or four bolts holding the folding block in place. Refer to your specific model's instructions for clarity.

Step 4: Installing the New Folding Block

Now that you have removed the old folding block, it’s time to install the new one. Align the new folding block in position and ensure that the kickstand is also correctly positioned on the left-hand side. Insert the through bolt and finger-tighten it to hold everything in place.

It’s advisable to get all bolts lined up and only then proceed to tighten them securely. This ensures that everything is aligned correctly before finalizing the installation.

Step 5: Reassembling the Locking Mechanism

After securing the folding block, you will need to reassemble the locking mechanism. Start by inserting the plunger and spring into the locking clamp. Make sure the threading is aligned correctly, as this will affect the locking functionality.

Once the plunger is in place, slide the locking mechanism back onto the scooter, ensuring that the components are seated correctly.

Step 6: Securing the Locking Clamp

With the locking clamp in place, you will need to tighten it to expose the end of the thread for the C-clip. This is crucial as the C-clip prevents the nut from coming loose during use. Carefully use long nose pliers to position the C-clip back into its recess.

After the C-clip is secured, you can loosen the nut slightly to find the right tension on the clamp, ensuring it locks securely without being overly tight.

Final Checks

Once everything is in place, perform a thorough check to ensure all components are securely fastened and that the folding mechanism operates smoothly. It’s essential to test the folding and locking functionalities before taking your scooter out for a ride.

Conclusion

Changing the folding block on your aluminium Micro scooter is a straightforward process that can be completed with minimal tools. Regular maintenance, including checking and replacing the folding block when necessary, will ensure your scooter remains safe and functional for years to come. If you encounter any issues or have questions, don’t hesitate to reach out to Micro Scooters for further assistance.